PermaCOAT Epoxy Repair Mortar - 10KG
High strength epoxy repair mortar for repairing concrete, including floors, potholes, steps and in various vertical applications.
Concrete Repair Epoxy
PermaCOAT Epoxy Repair Mortar is a three-component, high-strength concrete repair epoxy. It is ideal for a wide range of concrete repair work, including filling potholes, repairing steps, and preparing floor surfaces for epoxy coatings. Our solvent-free mortar can be used in most broken-out concrete areas, covering horizontal and vertical applications. In horizontal applications, you can achieve a thickness ranging from 5mm to 50mm.
The product is extremely durable and creates a very strong bond to concrete substrates without shrinkage. PermaCOAT Epoxy Repair Mortar is a grey concrete colour so that it can match existing surfaces.
Available Sizes
- 10kg
Uses
Our epoxy repair mortar is designed for long-lasting concrete repairs. It is perfect for patching and repairing a concrete floor in preparation for our PermaCOAT Epoxy Coatings. PermaCOAT Epoxy Repair Mortar is suitable for both horizontal and vertical applications. Common uses include:
- Surface filling and sub-base for epoxy coatings
- Pothole repair
- Ramp and step repair
- Repairing broken-out vertical sections (max 12mm thickness when applied vertically)
- Infill beneath steel beams or concrete beams in underpinning works
Applying PermaCOAT Epoxy Repair Mortar
We’ve developed our concrete repair epoxy so that DIYers and tradespeople can achieve high-quality results, regardless of skill level. Although easy to mix and apply, it is important to follow the instructions provided. Here’s an overview:
Preparation
Make sure the substrate is dry and free from oil, grease, dust, dirt, moss, or algae. Prepare the concrete with a wire brush, scabbling, or grit blasting to remove friable and loose material.
Important note: Avoid cleaning the substrate with detergents as these can interfere with the bond.
Priming
Prime the surface with PermaCOAT Epoxy Primer before applying PermaCOAT Epoxy Repair Mortar. Thoroughly wet the surface with primer to ensure a continuous film of resin, paying particular attention to cracks.
Note: Apply the mortar immediately after priming.
Mixing
PermaCOAT Epoxy Repair Mortar is a three-component system: resin base, hardener, and filler. These are pre-weighed in the correct proportions, so do not part mix batches. Use a slow-speed electric drill with a mixer attachment, following the data sheet mixing instructions carefully.
Applying
Apply the epoxy repair mortar by tamping before trowelling to achieve the desired finish. Work quickly, before the primer starts to set. Ensure each layer is well compacted before applying the next.
Important note: The mortar shouldn’t exceed 50mm for horizontal applications and 12mm vertically.
Other Products in the PermaCOAT Range
PermaCOAT - Durable Solutions. Made Possible.
Our PermaCOAT range is the ultimate in concrete repair and market-leading epoxy products. Please contact our technical department if you have any questions about your project. Call us on 0117 982 3282.
Find out more about installing an epoxy floor or browse our epoxy coatings.
Features
- Exceptional physical properties and mechanical strength
- High bond strength to concrete substrates
- Anti-slip
- Non-shrink repairing and bedding mortar
- Water impermeable
- Can be applied to horizontal and vertical surfaces
- Chemical resistance
